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Combined Heat and Power (CHP), Micro-CHP, Mini-CHP
   
Generating electricity at the point of use makes a lot of sense, especially if you get heat as well.

Combined Heat and Power (CHP)* is an efficient way to generate electricity and heat simultaneously.
Fuels (such as gas, coal, oil, biomass and hydrogen etc) are burnt to release energy which is then harnessed to serve some useful purpose. The most basic form of the released energy is heat (as in a domestic boiler) and this can then be distributed via a heat-exchanger and a circulating fluid to be used for water and space heating. Quite a large proportion of the heat may be wasted through the flue but by careful engineering that too can be used. For example a second heat exchanger could extract more of the heat by partly condensing the hot exhaust gases and that is the principle of a condensing boiler. No electricity is produced by this method and it is therefore not a CHP system but it has the advantage of being highly efficient at 90% or more.
There are several methods by which Combined Heat and Power can be generated and the dual forms of output power explain to a considerable degree why they too can be highly efficient. However, these techniques are inherently more complex and some of the options are more practical than others.
External combustion technology lies at the heart of a way to achieve high efficiency and produce CHP. The technique here is to use some of the heat input to drive a Stirling‡ engine which produces rotary power and can be used to drive an alternator to generate electricity. While that explanation oversimplifies the system it illustrates the principle of a form of CHP. Since the Stirling engine operates by being heated from the outside it is described as an external combustion engine (ECE). Although the general public are probably not too aware of the ECE it is a well established and developed technology which is capable of being used widely. It is characterised further by being efficient, it is quiet because the combustion is not explosive and, in principle, it can use almost any combustible fuel and any source of heat, within reason.
Internal Combustion engines (ICE) also form a practical basis for CHP. Suppose you took the engine out of your car and ran it to drive an alternator. This set up gives electricity but there is also the heat going into the cooling system and out of the exhaust pipe; now those outputs can be put to good use (eg fed into a central-heating system) instead of deliberately dissipating them into the atmosphere. In this CHP mode the ICE is much more efficient than when used in the conventional locomotive mode. The ICE technology is well known and tried and very familiar to the public. While this method is also producing CHP it differs from the previous example because it relies on internal combustion, it is very noisy and is more limited in choice of fuels (see Feedback below).
Fuel Cells are a fundamentally different way of producing CHP. The Fuel Cell involves no moving parts and serves its primary function of generating electricity, although it would need conversion (inversion is a better term) to be compatible with mains supplies. It so happens that Fuel Cells run hot and so it doesn't require much imagination to see that they also form the basis for CHP systems. Different types of cell operate at quite different temperatures but they all work at high or very high temperatures. The ideal fuel is hydrogen, not the most practical fuel because it is a gas, but commonly available hydrocarbon compounds can be used with suitable chemical processing. The technique is virtually silent, very efficient and theoretically can produce very low carbon emissions (providing the hydrogen is sourced by a low carbon process). At this time, the maximum powers are limited and there is much more research and development needed. Fuel Cell technology is full of promise, but for now that is as far as it goes. For further information on Fuel Cells click here.
The efficiencies of practical CHP systems can be of the order of 90% but there is a bonus effect with the CHP systems because part of the output power is in the form of electricity, normally an expensive utility.

    The real-life efficiency of a CHP system is high because you are using an intrinsically efficient system to generate electricity and further, the electricity is generated at the point of use. The generation and distribution of electricity through the national grid is notoriously inefficient at less than 40% (ref: ecpower) and you would observe this indirectly in the cost if you were to use traditional electricity for all your power needs. Additionally those good folk who install and maintain the national generating and distribution network will be pleased if we do not stress the system too much.
The caveat is that you should be using both the electricity and the associated heat output usefully at the same time but in some cases that is not an unreasonable proposition. CHP systems tend to produce more heat than electricity which is a likely requirement and the demand for both tend to rise and fall together depending on the seasons. As far as the electricity output is concerned a CHP system supplies only part of the required load and is normally dependent on the traditional electric supply being available. Even so, the advantages, potentially, are significantly reduced costs and carbon emissions. A further advantage might be gained if there is an electricity cut; then the user of conventional gas fired boiler may be stuffed, while the CHP user should get electric power to run not only the boiler controls but other domestic appliances as well. One can see that there is more to CHP systems than it may seem at first glance. Potentially they have the edge on condensing boilers but that edge may not always be realisable and can easily be lost (see the paragraph on 'caveats' below).
Its possible that you are thinking of that old Flintstones' boiler you've got groaning and whinging away in the utility room or kitchen, or wherever. You would like to replace it with a new hi-tech CHP boiler; can it be done? Well, it all depends, and in the UK in 2006 the news is not all good, you'll note the word 'potential' keeps cropping up.

 



    CHP systems can be large-scale, mini-CHP, or micro-CHP. The larger and mini systems, for industrial application and for use in small organisations such as hospitals, schools and community centres or grouped households, have got proven track records (especially in parts of Europe, notably in Denmark). The micro-CHP systems, which would be applicable to domestic users in individual households still need further development and must be widely acceptable to the public, especially in the UK. Micro-CHP systems are potentially mass-market products and the scale of the market is very large in terms of units that could be installed and there is a lot of profit to be made for firms that can produce and market them successfully. According to British Gas there are about 14.5 million households with gas central heating systems in the UK.
    There are caveats to be considered. Apart from the possible difficulty in finding suitably sized units at an acceptable cost there are other factors to consider. The amount of power needed will influence the type of CHP system: for example if you want a micro-CHP system for domestic use then an ICE engine would not be suitable and probably a Stirling ECE engine would be the only choice until, hopefully, fuel cell units are developed. Further, whatever size you are looking for, it must be remembered that the heat and electricity are generated together. When you need a lot of one then you get a lot of the other whether you need it or not. It is conceivable that you need a lot of heat when the demand for electricity is relatively low and then the surplus is lost unless it can be sold on. In the UK, at least, selling electricity back to the power distribution agents or the suppliers can be uneconomic and fraught with problems. A case study is described in an article by Glen Peters in the environment section of the Guardian (22 November 2006, 'Reducing your carbon footprint is no easy task') which acts as an illustration.
In some cases this may not be too serious because it is likely that when heating requirements are large (cold wintry conditions with short daylight hours) then the electricity demand will be high too. In short, installing any CHP system should not be taken lightly but should be fully thought through from the beginning. A good link on this matter can be found on our 'Alternative and Renewable Energy' page under 'CHP' (see 'The CHP Club' which will take you to the Carbon Trust website).
  In 2000, the UK government (Labour) identified CHP as one of the important ways of achieving our Kyoto commitments. One might be tempted to think that the development costs for domestic CHP systems (micro CHP) should be relatively low because the larger systems have been in use for decades. However, it seems that the extra complexity is a severe drawback at the micro level and lesser tried technologies (for example fuel cell technology) still need to mature. In the event (by 2006), unfortunately, we cannot see evidence that micro-CHP is catching on. For a possible explanation see the next paragraph.
   

How has CHP Progressed in the UK, by 2006?
During the decade to 2000, CHP in the UK had grown at a rate of about 7% per year, which means, in that period, it had about doubled, nevertheless, in absolute terms, the saving in power was still small because of the very low starting base. Most of the installations have been concentrated in schemes where the electrical capacity is relatively modest (mini CHP; for example commercial, public and residential small communities). The absolute savings are potentially greater when the capacity is larger (industrial).
The other area with promise is at the lower extreme in the 'micro CHP' domestic systems where mass penetration would be needed to reap the benefits. Unfortunately, in 2006, there seems little progress on this front. There is not much evidence of suitable micro-systems being available and not much evidence of familiarity at the 'coalface' (eg the public, plumbers, architects etc). Most replacement boilers are distressed installations (breakdown of previous boilers) and to be accepted by the customer the replacement must be understood, trusted, immediate and not over costly to purchase and maintain. Further, these days in most of the UK they must conform to new legislation in force.
Our experience of trying to get information on micro-CHP boilers from putative suppliers revealed an attitude of disinterest, nay, sometimes apathy. All this is set against a backdrop of successful campaigning, backed by knee-jerk political legislation, to promote condensing boilers and the latter are dominating the domestic market.

   

And for the Near Future in the UK, with emphasis on Micro CHP?
The UK target for installations set for the end of the year 2000 was 5,000 MWe† and by 2010 a rather vague, further target of 12,000 to 19,000 MWe.

James Meek, the science correspondent writing in The Guardian on 2 September 2000 reported that by 2025 well over half of us in the UK will have our own generator attached to our domestic boiler. EA Technology has estimated that when over half the households are using Micro CHP (by 2025?), the combined output would be at least equal to the country's nuclear power stations.

All this sounds promising but with legislation from the ODPM focusing attention almost exclusively on condensing boilers, little vigour from the producers and with no efficiency standard equivalent to SEDBUK, micro-CHP has, to say the least, an uphill struggle. We have viewed the CHP market, from the customer point of view, for several years and noted a manãna effect, although that is calibrated in years not days.
Our own enquiries to EC Power UK Ltd, a Bristol based firm who produce Natural Gas and Diesel mini-CHP units (see the link above and on our Alternative Energy page) produced one of the few constructive items of feedback. They indicate that, in Q2, 2006, the 'Whispergen' is the only domestic micro CHP product in the UK. It is based on a four cylinder Stirling engine and can be powered by diesel, kerosene, natural gas or LPG. It is manufactured in New Zealand by WhisperTech and we believe it is marketed by Powergen (a UK company of E.ON). However, getting any meaningful information from either Powergen or WhisperTech has proved impossible so far.
Ceres Power is a company exploiting technology originally developed at Imperial College. Their speciality is Fuel Cells and they have a £2.7 million contract with British Gas (March 2006) to design, build and evaluate fuel cell CHP units. On making enquiries to BG we were told that practical CHP systems would not be available until next year (2007). Sceptics that we are, we're not holding our breath on that one
We may be proved wrong but can't see that internal combustion CHP is viable for domestic, micro CHP power because of the high noise inherent in the genre.

In view of the paucity of micro CHP models to assess we couldn't get a handle on costs and savings. The best guesstimate that arises from reading around indicates a CHP unit might cost several hundred £s extra to buy but would save one to three hundred £s pa in running costs. We've seen a payback figure of 3.3 years quoted but that is likely to depend on the technology and the maturity of the products. But then you've heard that one about statistics haven't you?

We find the subject interesting and our visitors are showing a keen interest but so far history indicates there have been many unfulfilled promises. If any of our visitors could add any down-to-earth information or correct our perceptions we would be only too pleased to receive feedback.

    Feedback
Mr Perry kindly drew our attention to the TOTEM system (Total Energy Module), developed in the 1970s by Fiat using their 127 motor. Capable of running on a variety of fuels including methane (derived maybe from wastes), commercial gas and alcohol, the unit could produce outputs of 15 kWe and 38 kW of heat at up to 90% efficiency. Apparently it was widely used in earthquake areas where it was dropped by helicopter and possibly used in trials in Milton Keynes. We have seen evidence of its use in Portugal and presumably it was used in Italy. One report says it has not been a major success because of the high maintenance required. We believe that the relatively high output and a noise level close to 70dB are severe disadvantages for individual homes. Until (and if) Fuel Cells come along we guess the EC Stirling engine has the edge for Micro CHP.
    Our Comments
We feel that an improvement in efficiency is better than nothing but if the approach does not tackle the fundamental problem of avoiding the use of fossil fuels, that is not a radical solution we would hope for. Nevertheless, Combined Heat and Power undoubtedly has its value in the real world, even as an amelioration rather than a radical solution. Large and mini systems have some proven track record but we cannot say the same about micro CHP in the UK. However, in theory, it appears that it might have some merit and we have to ask, why is it taking so long, in the UK, to introduce it on a large scale and realise its potential? If the government would make itself better informed and show the leadership we expect of it, the situation could be improved. If producers and distributors could be encouraged to offer micro-CHP boilers in the market and the matter of efficiency certification (equivalent to SEDBUK) was concluded micro-CHP could become more popular and make some significant contribution alongside the marginal benefits of condensing boilers.
As far as our own experience is concerned with a domestic installation from scratch, in Q3 of 2006, we opted for a gas condensing boiler system and the choice was clear for a variety of reasons. Further, the two highly regarded heating installation engineers (aka CORGI plumbers) we consulted (not to mention British Gas) had no experience and virtually no knowledge of micro-CHP as an alternative.
Looking beyond the present phase, we speculate that all types of CHP boilers mentioned above are capable of using low-carbon fuels but accept that it is not realistic to assume that any nation could lose the dependence on fossil fuels entirely. However,we cannot see why, with the right dynamics, we should not move in that direction and progressively reduce our dependence.
    Notes:
* Alternative names for CHP are "Cogeneration" and "Total Energy"; we like cogeneration
‡ The Stirling Engine operates with two (or more) cylinders with pistons connected to a crankshaft. One of the cylinders is heated on the outside and the other cooled. The volumes within the cylinders are interconnected and it is a sealed system; the working gas is made to move backwards and forwards between the hot and cold sections. The clever mechanism of the Stirling cycle produces rotary motion and at the same time moves heat from one location to another. The original device was invented in the early 19th century as a safe alternative to steam engines (which apparently were liable to explode) and since (like steam engines) the heat is applied externally it is often referred to as an external combustion engine. Modern versions are more complex and advanced than the simple example described here. If you are intrigued, there are links to sites which explain the Stirling engine on our 'Alternative and Renewable Energy' page in the 'CHP' section.
† The 'e' in MWe refers to the fact that power is electrical; thermal is sometimes indicated by subscript 'th'.
    Footnote:
In Denmark, which has an exemplary record for energy efficiency, we read that all new thermal power generation, for the 20 years to 2003, has been built as Combined Heat and Power (CHP) [Ref: Roger Dettmar, All at Sea, IEE Review, May 2003]. Ironically this has resulted, on at least one occasion, in a forced reduction of electrical power from the Dane's wind turbines during an extreme cold weather spell to avoid excessive generation.
    To see the reference article on Condensing Boilers, click this button Reference article on condensing boilers.

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Originated: 30 November 2000,  Last amended: 26 April, 2007